About The Plant

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Plant & Infrastructure

Our ore beneficiation plant is secured with barbed wire fencing. The plant is equipped with four weighbridges, dedicated separately for inbound and outbound material movement, supported by concrete internal roads for smooth logistics.

Key infrastructure includes

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    Dedicated workshop for heavy vehicle maintenance.

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    Water is processed and re-used.

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    RCC concentrate storage pits of adequate capacity.

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    Canteen facility accommodating up to 50 persons, alongside furnished residential quarters for employees and engineers.

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    Administrative office strategically located above a weighbridge for effective supervision and management.

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    Laboratory building designed for precise analysis of incoming and outgoing materials.

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    This integrated setup ensures efficient operations, reliable material handling, and a strong focus on sustainability and employee welfare.

Green Initiatives Solar & Wind

In line with its commitment to environmental sustainability, Thakur Industries LLP has implemented a major green‑energy initiative through a hybrid renewable power project.

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The Beneficiation Advantage

India, with its vast reserves of iron ore, stands at the forefront of global steel production. However, the growing demand for high-grade ore and the depletion of easily available resources have made beneficiation an essential step in ensuring sustainable mineral utilization.

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Sustainable Water Management

At Thakur Industries LLP, water sustainability is a core operational priority. We source water from on-site borewells regulated by KGWA, ensuring a reliable and controlled supply while complying with local regulations. Our plant requires makeup water per day, which is met through an advanced closed-loop recirculating water system. The system integrates thickeners and a high-pressure filter press to maximize reuse, minimize discharge, and substantially reduce fresh water consumption.

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Process and Stages of Production

Thakur Industries LLP iron ore beneficiation process focuses on increasing iron content from 58-61% Fe to a final product

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Environmental Protections

Thakur Industries LLP prioritizes environmental protection in its operations. To address potential air, water, and soil pollutants from the beneficiation plant,

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Power & Electrical Infrastructure

The plant is powered by a 33 KVA line with a sanctioned load of 1250 KVA, supported by an OLTC transformer for stable voltage and efficient power management. Advanced systems including VFDs, capacitor panels, and a centralized electrical control room ensure seamless and energy-efficient operations. To maintain uninterrupted production, the facility is equipped with two silent gensets of 160 KVA and 380 KVA capacity, providing reliable backup power. This integrated electrical infrastructure ensures consistent beneficiation processes, optimized energy usage, and high operational reliability.

Plant & Machinery

At Thakur Industries LLP, we specialize in the beneficiation of iron ore and manganese ores, handling both fines and lumps through dedicated processing streams. Each process is designed with specialized equipment and workflows to maximize recovery and improve ore quality. Our plant is equipped with advanced machinery sourced from leading domestic and international manufacturers, ensuring precision, efficiency, and consistent performance. This modern infrastructure enables us to meet stringent customer requirements while maintaining sustainability and operational excellence.

Particulars Make Count
Feeding Hoppers Customized 02 Nos
Primary Jaw Crusher Sayaji 01 Nos
Secondary Crusher Deepa 02 Nos
Roller Crusher Sayaji 01 Nos
Cone Crusher Imported 01 Nos
Screens (Various Capacities) IMT & Durga Metal 09 Nos
Triple Deck SL1853 Screen Sandvik 01 Nos
Wet Scrubber Durga Metal 01 Nos
Screw Classifier — 01 Nos
Primary Cyclone (Cluster of 2) Weir Minerals 01 Nos
Secondary Cyclone (Cluster of 8) — 01 Nos
Spiral Sets (10 sets, 3 spirals each) Mineral Technologies, Australia 01 Nos
High Gradient Magnetic Separator Longi China 01 Nos
Low-Intensity Magnetic Separator — 01 Nos
Filter Press BKS 01 Nos
Thickeners (16m, 9m, 14m) McNally Bharat, IMT, VMix 03 Nos
Process Water Tanks — 03 Nos
Fresh Water Pond (12,00,000 Ltr) — 01 Nos
Wet Jigging System (60 TPH, 50 TPH) Ingwenya Mintech Pvt. Ltd. 02 Nos
Linear Screen (Trash Screen) IMT 01 Nos